Virtual Service
E-tailers invest in fulfillment systems to meet the holiday rush ONLINE MARKETERS in the fourth quarter of 2000 were determined to avoid the snafus that plagued them the previous holiday season. For many, that meant rethinking and revamping fulfillment operations. We spoke to several companies in November, just when the season was beginning (though sluggishly, according to several accounts), to see what changes they’d made to improve matters.
The problems in 1999 were severe. Internet shoppers experienced out-of-stock items, site crashes and late deliveries. In July 2000, seven Internet retailers paid a total of $1.5 million to settle Federal Trade Commission charges over shipping delays during the 1999 holiday season; they included some big names like CDnow Inc., KBkids.com LLC, Macys.com Inc. and Toysrus.com Inc.
Sites that can afford it have invested in new fulfillment systems, online customer care systems and their distribution centers.
“They’re a little more cautious this year, not making promises they can’t keep. There’s a little less trying to one-up every other e-retailer,” says Thatcher Wine, founder and CEO of CleartopInc., a customer service firm in Santa Monica, CA.
Some e-tailers have made major changes in their approach to fulfillment. For example, eToys, which had previously outsourced to Fingerhut, brought its operations in-house, building 1.4 million square feet of distribution space in Blairs, VA and Ontario, CA. EToys also upgraded its Web site technology to Intel IA 64-bit processors that can support up to 1.6 million peak day visits. But it needn’t have bothered – the firm announced in December that quarterly sales would fall below estimates by as much as 50%, and that it didn’t have enough money to stay in business past March.
Toysrus.com is taking the opposite tack. Because of its fulfillment problems in 1999, the company has outsourced those operations to Amazon.com in an alliance announced in August 2000.
“The main goal is to serve the customer, and they felt the best way to do that is through outsourcing,” says Jennifer Davis of Access Communications, Toysrus.com’s PR agency. “It allows Toysrus.com to focus on merchandising.”
The main fulfillment theme for this year: real-time inventory. E-commerce companies either offer it on their sites now or are planning to do so for next year. Such a system should curtail order problems, the firms say. Sites with real-time inventory include Macys.com, OmahaSteaks.com and eHobbies.com. CDnow uses batch updates throughout the day and Wineshopper.com updates the site’s inventory list every 24 hours. “We’re working toward real time,” says Wineshopper.com spokeswoman Suzanne Gannon.
Another goal is improved customer service on Web sites, including expanded self-service. Diane Pucko, a spokeswoman for Macys .com, which was expecting to do two to three times more business this year, says that since the 1999 season the firm has focused on improving performance. It has new warehouse facilities and has added about 100 customer service representatives for a total of 200, to keep people informed about their orders. It’s also added audio to its Web site’s customer service section. The changes are “expected to answer a lot of needs that were not perhaps answered in the past,” says Pucko.
CDnow.com, which marks its sixth holiday season this year, has increased the frequency of transmitting orders to its warehouses. “A year ago we did it twice a day; now we do it seven times a day,” says Amy Belew, vice president of customer service and operations for CDnow, which outsources fulfillment to seven companies in the United States and overseas. “Our various partners have increased their warehouse space and automated systems along the fulfillment line.”
Belew says there wasn’t a direct link between CDnow’s 1999 holiday season and the FTC consent decree. The company ran afoul of the FTC sales rule because it gave different shipping time frames in different places. It has now remedied this situation.
Another veteran online retailer, OmahaSteaks.com, wasn’t planning major changes in its technology or procedures. “We’re expecting to double our business this year and we feel like we can handle it,” says president Jim Paschal. The firm has, however, increased the number of people in customer service and inbound telemarketing and upped its warehouse capabilities.
Santa Monica, CA-based eHobbies, which launched in October 1999, is faced with a fulfillment challenge because of its products’ varying sizes. The site offers 26,000 SKUs along 11 different hobby lines, such as astronomy, rocketry, stamps and trains. “We do ship items as small as a stamp or a coin and as large as telescopes that weigh hundreds of pounds, or radio-control airplanes whose box can be 5 or 6 feet tall,” says CEO and co-founder Brad Sobel. “We’ve standardized methods for fulfillment. There are processes in place.”
EHobbies started with 5,000 square feet and now has a 27,000-square-foot facility in La Mirada, CA, that it rents from a third-party provider but runs itself. Sobel says that his company has changed its process since its first year. “We learned a tremendous amount our last holiday season. We’ve put in procedures, policies and new systems based on what we learned.”
For example, he adds: “You get an order at the warehouse and it says to look in bin A4 in zone 3 and there’s no product there. What they used to do is look around that area to see if it was misplaced, but a similar item can be located in different places. Now we have a procedure for what you do. We have the ability to look in our e-commerce system to get into the back end in real time. You go back to the warehouse management system and it gives you up to three possible locations to retrieve the product. Before, it was much more manual.”
Sobel said the company expected to sell four or five times the 12,000-order volume it did in 1999’s fourth quarter. “I think we maybe didn’t deliver five orders, but we called and said [they] wouldn’t be delivered on time.”
Another trend: Customers are waiting longer to order, which adds to the e-tailers’ challenge. “Business is moving closer to the holiday – it’s been happening for years,” says OmahaSteaks’ Paschal. “People are busier and [they] procrastinate. The expectation of immediate gratification is also greater.”
Because Christmas fell on a Monday this past year, e-commerce companies had to be careful with their notices since there was no Sunday delivery and, in many areas, no Saturday delivery either. Eighty-six percent of online retailers were planning to post the last date they could guarantee Christmas deliveries, which for 52% of them was Dec. 17, according to Gomez Inc., an online market research firm.
CDnow recommended that orders being sent by USPS be in by Dec. 11; the upgraded-option cut-off date was Dec. 19 at noon EST. At eHobbies, the last day for ground delivery was Dec. 8; two-day delivery, Dec. 18; and overnight, Dec. 19. For Omaha Steaks, the cutoff date to guarantee express overnight delivery for Christmas was Dec. 22 at 10 a.m. CST.
Study predicts e-marketers and DMers’ use of third-party fulfillment will expand soon
The market for outsourced fulfillment services will grow by an average of 17% to $15.3 billion over the next four years due to the rise of business-to-business e-commerce sales, traditional direct marketers’ farming out their fulfillment, and pure-play e-commerce companies’ continued reliance on outside fulfillment outfits, according to a study by New York-based Winterberry Group.
The direct marketing and research firm puts fulfillment expense (not including shipping costs) at 9% of net sales for catalog and other DMers and slightly higher (10%) for e-commerce firms. The company projects those expenses will decrease slightly to 8.3% and 9.2%, respectively, by 2004, due to efficiencies from the Internet and other technology. Still, it predicts industrywide fulfillment expense will grow from $91 billion in 2000 to $157 billion in 2004. E-commerce fulfillment expenses will rise from 22% of total fulfillment expenses to 47% by 2004.
The study, “Third-Party Fulfillment – E-Commerce to Fuel Outsourcing Sector,” which came out in October 2000, says that e-marketers and DMers currently outsource nearly 9% of their fulfillment, putting the third-party market at $8.1 billion.
The main reason for the increase is, not surprisingly, Internet marketing. While only 6% of business-to-consumer and 3% of B-to-B traditional DMers let another company pack their boxes, 80% of pure-play B-to-C and 20% of pure-play B-to-B e-merchants do.
The Winterberry report estimates that half of the total Internet B-to-C sales will come from pure-play e-merchants, which rely on third-party fulfillment for 80% of their needs; the other half is provided by traditional marketers, which outsource 20%. It predicts that a quarter of B-to-B online sales are generated by pure-play e-merchants, which outsource half of their fulfillment, and three-quarters from brick-and-mortar marketers, which use outside parties for 6%.
The expansion of e-commerce obviously provides third-party companies with great opportunities, but also many challenges, Winterberry points out. The immediacy of the Internet has raised consumers’ customer-service expectations. For example, firms are scrambling to provide real-time inventory status, real-time order tracking and other customer services. Other challenges include managing product returns. A longtime stumbling block – integrating software systems throughout the back-end process – continues to confront the industry.
Winterberry says that because of continued consolidation in e-commerce, third-party fulfillment companies are beginning to offer the full array of back-end services – order processing, warehouse management, transportation logistics, customer service support and consulting and data analytics.
According to the report, the third-party fulfillment market for e-commerce sales, or “e-fulfillment,” was $4 billion in 1999, or 56% of the $7 billion third-party market. Twenty percent growth this year will push the size of the industry to $4.8 billion. Although an increased number of pure-play e-merchants will be fulfilling orders in-house, the e-fulfillment market is still expected to grow 17% annually to $8.8 billion through 2004 as scale advantages and service reliability patterns become more established, the study says.
In a breakdown by channel, Winterberry forecasts fulfillment expenses for catalogs to grow 4% annually to $10 billion by 2004, other direct marketing channels to grow 6% annually to $73 billion and e-commerce to grow 33% annually to $74 billion.
According to the study, outsourced fulfillment is most beneficial to DMers with sales ranging between $5 million and $100 million; for anything beyond that, the function is usually brought in-house.